DHL Express Philippines reduces emissions with BYD EV delivery vans

DHL Express kicked off the first phase of their 10-year EUR 7 billion sustainability program for the country by acquiring 3 BYD T3 EV vans. DHL’s new BYD T3 logistics vans can haul 3.5 cu.m. of payload with a range of 250km.

Press Statement by Solar Transport Corp.,”DHL Express chooses BYD,” 17 Febuary 2022:

BYD, which stands for Build Your Dreams, the leading electric vehicle manufacturer in the world, helped kickstart DHL Express Philippines’ Sustainability Roadmap, which aims to reduce CO2 emissions with a seven billion Euro investment over the next ten years. 

DHL chose to start the first phase with 3 BYD T3 Electric Van for the Philippines, Pure Electric Logistics Van, with a range of 250km, powered by BYD’s Blade Battery, one of the safest and most advanced Battery technology in the world.  The Vans can carry up to 3.5 cubic meters of load. 

“With our goal of reducing logistics-related emissions to zero by 2050, we are attempting to reach a larger milestone. The purchase of these electric vehicles is our first step towards greener logistics, which will benefit the environment, our customers, and our people,” said Nigel Lockett, Country Manager of DHL Express Philippines.

This initiative is part of Deutsche Post DHL Group’s global target of running 60% of its vehicles electrically by 2030, which will strengthen its portfolio dedicated to EV logistics as well as the increased pace of decarbonization.

“On behalf of the BYD Team, we’re so honored to serve and take part as one of the first movers to kickoff DHL’s Sustainability Roadmap in the Philippines.  I find it admirable that companies like DHL are choosing the courageous path towards an exciting sustainable future for the whole community to enjoy.“ Said Mark Andrew Tieng, Managing Director of BYD.

BYD’s EV and HEV line up consists of the Dolphin, a 5-door fully electric hatchback with a range of  400kms on a full charge; The T3- a 7-seater fully electric van with a range of 250km per charge; The Tang, the premium luxury flagship 7 seater SUV with a range of 600km and the Han, the premium luxury flagship sedan with a range of 600km; Song Plus, a new generation hybrid SUV that is powered by BYD’s DM-I technology: which has a 60km EV range and a 1.5-liter engine that acts as an EV range extender, that powers the motors and recharges the battery, and only propels the vehicle when speeds are more than 80km/h.

BYD has been the most aggressive among all carmakers that charge from grid electricity. They have led the EV-olution of vehicles in China and are making their presence felt all over the world.  Their blade batteries are game-changing in the EV industry, as it is safer, lighter, more reliable, and more energy-dense.

In the Philippines, Solar Transport Corp., is the exclusive distributor of BYD vehicles. Headquartered in 1702 Dian St cor Gil Puyat Ave Makati City.

For more information, log on to www.byd.com.ph.

BYD electric vehicles join Meralco service fleet

Major independent Chinese brand BYD has partnered with eSakay to provide the latter’s parent company Meralco with EV fleet vehicles. BYD e2 hatchbacks and T3 vans are now part of Meralco’s pivot to an EV fleet for more sustainable transport solutions under its Green Mobility Program

Press Statement by Solar Transport and Automotive Resources Corp., “Largest Electric Vehicle Fleet in the Philippines powered by BYD,” 22 December 2021:

Carmaker BYD has partnered with Manila Electric Co.’s (“Meralco”) subsidiary, eSakay, Inc. (“eSakay”) to serve Meralco’s Green Mobility Program with BYD pure electric vehicles (“EVs”): the BYD e2 and BYD T3. Through this breakthrough program, Meralco has initiated its big leap towards the electrification of its vehicle fleet in the coming years. This is all part of the Company’s commitment to deploy and utilize greener and more sustainable transportation solutions. 

During the launch of new EV fleet last December 7, Meralco Chief Sustainability Officer and eSakay President and CEO Raymond B. Ravelo said: “Beyond delivering accessible and reliable electricity service to households and businesses, we, in Meralco, are also at the forefront of providing sustainable solutions to our customers. With our important and intensified shift to vehicle electrification, we hope to influence and inspire others to follow suit and to likewise embed sustainability in their operations.” 

Further, he added, “Our strategic collaboration with BYD underscores eSakay’s continuing commitment to promote the country’s important transition to electrified transport.  It also highlights and heightens our pledge to provide our clients with top-notch, reliable, and fit-for-purpose electric vehicles, supported by requisite charging infrastructure solutions.  This is all geared towards enabling our clients to enhance their operations while advancing their sustainability agenda.”

“I’m so proud to be part of this Green Mobility program and honored to enable companies and individuals that lead by example towards sustainable mobility ultimately preserving our environment. I’m excited to take part in serving our community more, with every conventional vehicle’s switch to electric expected to benefit everyone, and not only the ones who bought them,” said Mark Andrew Tieng, Managing Director of BYD.

BYD’s EV and HEV line up consists of the Dolphin, a 5-door fully electric hatchback with a range of  300 kms on a full charge; the T3,  a 7-seater fully electric van with a range of 250 kms per charge; the Tang, the premium luxury flagship 7 seater SUV with a range of 500 kms; and the Han, the premium luxury flagship sedan with a range of 600 kms.

Its cars also include Song Plus, a new generation hybrid SUV that is powered by BYD’s DM-I technology and has a 60km EV range and a 1.5 liter engine that acts as a EV range extender, which also powers the motors and recharges the battery, and only propels the vehicle when speeds are more than 80 km/h.

BYD, which stands for “Build Your Dreams”, has been the most aggressive among all carmakers that use electricity. The company has led the EV-olution of vehicles in China and is now making its presence felt all over the world.  Its cars use game-changing blade batteries that are safer, lighter, more reliable and more energy dense.  In the Philippines, STAR Corp. is the exclusive distributor of BYD vehicles, headquartered in 1702 Dian St. corner Gil Puyat Ave. Makati City.

BYD figures in big plans to shrink California’s carbon footprint

The imperative to lower emissions on California’s inter-city freight routes is being addressed by the Siemens and South Coast Air Quality Management District (SCAQMD) project to complete a grid of overhead electric tracks on Interstate 710.  With overhanging electric runners (much like those used for electric commuter trains) running along the route between the ports of Los Angeles and Long Beach, heavy to medium trucks plying the route can now have zero-emissions electric powertrains.  To complete the system with a similar drayage solution (short freight carrying segments at the start or end of the delivery run), the SCAQMD now taps another company, BYD, for a demonstrator project that will utilize electrics for initial freight gathering or subsequent distribution in cities.

Press Statement by Solar Transport & Automotive Resources (STAR) Corp., “US taps first pure EV trucks from BYD,” 2016:

BYD, the global leader in cutting-edge rechargeable battery technology as well as traditional fuel-powered and new energy vehicles, has been tapped to participate in the South Coast Air Quality Management District (SCAQMD) zero-emission drayage truck development and demonstration project.

The State of California will award $23.6 million to the SCAQMD for the project in the hope of reducing key criteria pollutants and accelerating the commercialization of heavy-duty advanced, zero-emission technologies, in line with SCAQMD’s clean air plan.

The project will also serve as a statewide demonstration of 43 zero-emission battery electric and plug-in hybrid drayage trucks serving major California ports in the Bay Area, Sacramento, San Diego and San Joaquin Valley.

This is the first large-scale demonstration of zero-emission Class 8 trucks from manufacturers led by BYD. The companies selected for the undertaking have the engineering resources, manufacturing capabilities and distribution networks to support commercialization of advanced technologies related to moving freight to and from the ports. The project is also expected to provide emission reduction benefits in key areas of California with drayage truck activity.

“BYD is proud to work with the California Air Resources Board, South Coast Air Quality Management District and our fleet partners to advance clean, battery-electric transportation solutions in communities where it is needed most,” said Stella Li, president of BYD Motors. “BYD is a worldwide leader in battery technology and as the OEM providing the most battery electric trucks under this solicitation, I believe other fleets will take notice and recognize that battery-powered drayage trucks are reliable and available for wider deployment today. We look forward to celebrating the delivery of our first battery-electric drayage truck in the fall of this year.”

“This project will help put the very cleanest short-haul trucks to work where they are needed most, moving cargo from the state’s biggest ports to distribution centers and rail yards,” said ARB Chair Mary D. Nichols. “This is good news. It means cleaner air for all Californians, but especially those who live in neighborhoods next to these industrial facilities or along some of our state’s busiest trade corridors.”

“This unique collaborative effort will accelerate the commercialization of advanced zero emission truck technologies that are vital to improving air quality in communities near our busy freight corridors,” said Joe Buscaino, Los Angeles City Councilman and SCAQMD Board Member. “Cleaner truck fleets on our roadways are important for air quality and climate goals, and essential to protecting public health.”

In the Philippines, BYD vehicles are distributed by Solar Transport & Automotive Resources (STAR) Corp. For more information, visit www.byd.com.ph.

Driving the BYD F-0 AMT: It’s not a ‘matic, but it’s automated

For their F-0’s AMT variant, what BYD did was bolt a Magneti Marelli kit onto the same 5-speed manual gearbox of the micro-hatchback’s MT variants. Like other carmakers in China (and also in India, by the way), BYD found that an automated manual transmission, an AMT, is a cost-effective way to, well, to automate most or some of the stickwork on a manual gearbox. It isn’t an automatic transmission built from the ground up, but rather a distinct module bolted onto a manual box, adding logic controllers and servos to work both the clutch and the gearshift.IMG20150706093644

IMG20150704100321There’s no clutch pedal to work with. All clutchwork is delegated to the electronic shifter, leaving just the brake and gas pedals. And, about that gas pedal, the AMT also overrides your throttle inputs as it works the clutch, letting up on the gas as it pulls back the clutch for a shift, then bringing the gas back to where you had it as it lets the clutch back in to engage the new gear.

magneti-marelli-amt-unit-m2_560x420
Magneti Marelli AMT unit

It’s an entirely different experience compared to auto-shifts on a conventional AT where the fluid link of the torque converter allows shifting on the fly without any let up on the throttle, not even when stepping through gears in semi-auto mode. But it’s definitely a sequence that’s familiar to the stick savvy.

In forward drive, the F-0 AMT has three modes—A, S and M:

  • A for full automatic operation, the gearbox taking care of all shifting from first to fifth. From the N (neutral) starting position, sliding the stick down will spring it into the very center of the selector, putting F-0 in A.
  • S for a sportier sequence on the automatic shifting, the box keeping you in each particular gear longer, milking its torque advantage as you accelerate up. Clicking the S button while the F-0 is already in A puts it in sport mode. Clicking the button again toggles it back from S to A.
  • M for a manual mode that let’s you roll out in 1st or 2nd (for driving off in snow conditions) and sequentially shift up or down through all five gears. Coming out of N or R (reverse) puts you A by default. But then after, even with the car already moving, flicking the stick left and letting it spring back to the center will toggle you into M, and flicking it again puts you back in A.

IMG20150703174545Showed up by software

When I had driven the MT variant last year on a real world mission, an outreach drive as usual but for a different publisher, I found the F-0 thoroughly enjoyable (see the story: The BYD F0, on the job). The wheelbase’s rectangle is relatively short and wide, the overhangs on the body are minimal both front and back, and those wheels set nearly at its corners make for a very responsive city car that’s sized just right for zipping around the metropolis.

So, I thought I found a way to both eat and have the proverbial cake by nailing down a shift sequence to run the peppy hatchback as efficiently as possible. Noting that the F-0’s 67hp 998cc engine spools up very quickly with its three cylinders, revving up easily from under 1000rpm to almost 4000rpm with just normal pressure on the gas pedal, I asserted that minding the revs and up-shifting at 3000rpm as the micro-hatch hits 20, 40, 60 and 70km/h to reach 5th gear, would put it in it’s best fuel-saving groove.

performance_03 copyBut, as it turns out, I was wrong. Working with the same gear ratios as on the manual box, that 3000rpm shift-point I had pegged is where the AMT would have you in its more aggressive S mode, with shifts happening at a similar 20, 40, 60 and 80km/h. In contrast, in normal A mode, the F-0’s AMT programming defaults to extreme economy, its logic and fast electronic controller managing to deliver an even more frugal shift sequence.

No sir, 2000 is better

In A, the automated gearbox emulates how an eco-run master would short-shift for optimal fuel savings. Normal, easy pressure on the gas pedal gets you to shift points as soon as revs hit 2000rpm: up to 2nd gear by the time you hit 15km/h, then up to 3rd by 25, to 4th by 45, and finally up to 5th gear by the time you hit 60km/h. Obviously a max-conserve regimen to get to the top overdrive gear quickly and even at a low 60km/h that’s arguably the highest speed at which you can occasionally cruise in city traffic.

performance_02At 2,000rpm with its fairly flat power curve, the F-0’s BYD 371QA engine already delivers 86% or 57lb-ft of its peak torque of 66lb-ft at 4000rpm. It really is enough for getting you to the next shift point. The problem is, with the throttle so responsive on the MT variant, that 2000rpm comes and goes very quickly—difficult to hit when you’re minding a stick. But with the drive-by-wire controllers on the AMT kit, triggering things at 2000 is just routine of course.

My best on the MT variant was 16km/l. On the F-0 AMT, with full credit going to Magneti Marelli engineers, I saw that number being nudged up to almost 18km/l.

Still a clutch in there

If you remember that an AMT still has a clutch to manage, then its operation becomes predictable. I’m saying that’s a good thing. If you’re an old stick guy, like many of us are, you’ll be looking out for when and how the AMT box will be easing off and pushing in the clutch while it does its autonomous thing with the gearshift.

IMG20150704114737On rolling out, shifting from N down to A will put the F-0 in gear only if you’re stepping on the brakes at the time. If you forget this and, perhaps, put it in A not while stepping on the brakes but rather with the parking brake engaged, it won’t put you in gear. The stick selector will be in the center position where it should be but the dash display will show you as being still in N. Remember this and don’t panic when you might be coming off the handbrake instead of the brake pedal (like when you move again in stop-and-go traffic). Simply step on the brakes, then cycle the stick to N then back to A. That’ll put you in gear.

Now, with the car in gear, the dash display showing that telltale A, you’ll notice no urging forward like what you’d feel on a conventional AT with its torque converter already engaged. Reason is that the AMT’s program will start easing in the clutch only when you take your foot off the brake. Quite natural really, like what you’d do on a manual transmission.

IMG20150704114811But you can still use that old handbrake trick when rolling out from an uphill hang. Just do what you’d normally do after shifting the selector in drive while stepping on the brake. Engage the handbrake, step off the brake pedal, and then give it a little gas in A before disengaging the handbrake as well.

Jerky only if you’re passive

As the car accelerates and cycles through its upshifts, the AMT will execute each one as you yourself would if you had full control of the clutch and the gearshift. When it hits a shift point, it’ll override your throttle control, idling down the engine to prevent it racing as it eases back on the clutch. Only with the engine idled and the clutch disengaged will it then actually change gears. Afterwards, it’ll reengage the clutch then give you back full control of the throttle. Keeping your foot pressed down on the gas pedal through this evolution will cause what critics have called that “jerky” AMT acceleration.

IMG20150705103137With a gear shift completed, the gearbox will restore full throttle control, putting the engine revs instantly back where your foot on the gas tells the AMT to put it. What’s this like? Have you seen the movie Apollo 13, particularly the part when their first stage booster cuts out and the second stage suddenly comes on to take over? It’s like that. You’d feel a sudden absence of acceleration as the AMT starts into a shift, followed half a second later by its equally sudden return. But, again, that’s only if you keep pressing on the gas pedal the same way throughout the gear change.

If you visualize what you’d be doing on a manual gearbox and fall back on muscle memory, you can rely on instinct to ease off the pedal as soon as you sense the engine idling down in preparation for a gear shift, imagine that familiar “one-one thousand” second’s count, and bring back the gas gradually when and instead of thinking “thousand.” (Remember? It takes just a half and not a whole second.)

[youtube=http://www.youtube.com/watch?v=nxhsda0F1dI&w=480&align=right]And then there’s the option of simply putting things in M and going through old familiar motions for accelerating with a manual gearbox, only this time without having to worry about a clutch pedal. Also, with the AMT in M, gear shifts could actually happen faster. Instead of the engine starting to idle down only when the AMT triggers an upshift, accelerating in M mode means you can ease off the gas pedal before and in anticipation of your triggering an upshift yourself. The AMT won’t anymore have to wait for the engine to spool down before easing off the clutch, executing your gear shift command, and then again reengaging the clutch.

Economical to a fault

Economy-focused A mode on the AMT won’t give in to impulsive sprints, keeping you in the current gear even as you suddenly push harder on the gas pedal. On conventional automatics, the common response is a downshift for multiplied torque as the RPM spike translates this into horsepower. Not so with the AMT, not in A and neither in S mode.IMG20150707093943

If you think about it, it really is better to keep the AMT in the same gear, even when you need some sudden acceleration. Remember that any shift triggers disengaging the clutch while idling down the engine. Imagine what this would imply when you suddenly need some powerful acceleration. The AMT will oblige, ironically, by first throttling down the engine for the half second it needs to complete a gear change. Nope, not an ideal scenario.

IMG20150707093906Somewhat related to this, A mode will keep you in a particular gear as long as it keeps you moving along at the gear’s corresponding minimum speed, regardless of not being able to accelerate beyond it. This makes for some hair-raising episodes when you’re going uphill.   An A mode’s short-shifting sequence, while good enough on level ground, could cause a sudden loss of critical gear reduction as you deal with a climb. Instead of speeding through a climb on a lower gear, an untimely up shift would likely keep you at a low speed, not letting you accelerate further for the duration of the uphill run … makes for a lot of horn-honking at your back.

Now, to deal with these shortcomings of the AMT when compared to conventional AT’s, it might’ve crossed your mind to keep it in S mode full-time. But notice that while this may pre-empt any problems in uphill climbs, it doesn’t really give you the the downshift option for those occasions when you need a burst of acceleration, occasions like on overtakes to get out from behind slower vehicles. So, I’d suggest going back to basics, going to M mode instead. Do a quick left flick on the selector to put the AMT in manual M mode, then a quick down flick to downshift.

Best practices using an AMT’s best programming

Notice how many times I went into the benefits of M above those of other modes? There’s the bit where I mention going with M to sidestep acceleration jerkiness. And there’s the part just above where I suggest M mode as being the answer for the AMT’s acceleration shortfalls. Admittedly, I started out thinking it’s best to just keep it in M, commanding the gear changes myself while still enjoying the break from having to work a clutch pedal.

IMG20150707092958But in the end, after logging about 250km on the F-0, I’d suggest keeping it in A mode instead. Just build on old muscle memory to learn a new set of instincts for easing off the gas pedal when the gearbox idles down the throttle and come back in with the gas only after it completes a gear change. This way, you reap all the fuel-saving benefits of the AMT while enjoying its clutchless operation. Consume less fuel than with a conventional AT while still enjoying its clutch automation, what’s not to like?

Stay in A, but be ready to flick things into M real quick. When you need powerful acceleration, instead of finger-hunting for the S switch, better to then finally go into M mode with an easy, sightless left flick on the big selector stick, followed by equally natural down flicks, and some subsequent up flicks, before again settling down to a cruise back in A with another, final left flick.

So, there it is: stay in A but still with a suggestion to at least use M occasionally. Why? It’s fun, for one, and it comes with the challenge to sharpen your stick skills even more. In M mode, you can pop out of gear and into neutral while rolling, sure, but you can’t get back into gear without coming to a full stop and keeping your foot on the brake. So you lose that old crutch of being able to coast along while you’re uncertain what gear you should be in. And this is good. A professional driving and race instructor, two of them actually, kept drilling me on the wisdom of staying in gear all the time. Driving the AMT in M mode, the absence of a clutch pedal being fortunate in more ways than one, trains you up to do just that.IMG20150704113710

Cabbing it to a sunrise: taking the BYD F3 to the Pacific Coast

We were in the thick of the Marifanta twisties, the turns of the Marikina-Infanta Highway, already heading back to Manila when the truth of it struck me: instead of a De Niro Taxi Driver vibe romancing the road trip, we were talking Ackroyd and Belushi, the Blues Brothers, the vision of an outlaw black and white cruiser charming our drive.

Just before dawn at Real, Quezon (collaborative work of Jo Avila, javila.com, and James Enriquez, knifebox.lens.ph, using a Pixel Stick)
Just before dawn at Real, Quezon (collaborative work of Jo Avila, javila.com, and James Enriquez, knifebox.lens.ph, using the Pixelstick light painter exclusively distributed by Shutter Master Pro, shuttermaster.com.ph)

Heading back on the Marifanta Highway
Heading back on the Marifanta Highway

The sun was high in a noon sky as we topped yet another rise, and there in plain sight ahead of us were the dips, curves and eventual turning climb of the next kilometer. A “woohoo!” echoed through the car, coming from my passengers, and me too. You could feel the smiles behind the expletive. The anticipation was palpable, and shared. On the BYD F3 taxi sedan we had that day, we were in for a rollin’ coastin’ glide, a groovy smooth slalom on a beautiful mountain drive. The car ate up the miles, and in style.

The BYD F3, a big sedan despite its “compact” label, is a model meant for taxi service, from the outset intended to be a cab on the transport grid. So imagine our surprise when we found it to be a sublimely strong, solid, smooth, and yes, even sporty, ride.

Night run to meet the sunrise

“ … a thing people do … leave the city after midnight … reach Real, Quezon before dawn to photograph the sunrise “

We had been on the road for ten hours by then, homeward bound and loaded with treasure. It’s a thing people do, apparently. Leave the city after midnight to reach Real, Quezon before dawn and then photograph the sunrise.route-map

Outward bound on the Siniloan-Famy-Real road (photo by James Enriquez, Knifebox Images, knifebox.lens.ph)
Outward bound on the Siniloan-Famy-Real-Infanta Road (photo by James Enriquez, Knifebox Images, knifebox.lens.ph)

The route can be dizzying, more so in the dark. First, head east out of the city, through Ortigas Avenue, and up to Antipolo. Then it’s beyond onto the new diversion road to get onto the Manila East Road for the leg to Banaba where you’d turn onto the famous Siniloan-Famy-Real-Infanta zigzags that’d take you up over the mountains and down to Luzon’s coast on the big Pacific side.

So, on what eventually became a bright Saturday, we had rolled out from our meeting point in Cainta at the dark 2AM witching hour, four of us seated on leather and our gear snug in the cavernous trunk, and drove to Real.

 

Long and stable

“ Its long 2600mm wheelbase always felt like it anchored the car upright while the front end bit into a turn.”

Most of the route on the outward trip was through moderate to intense road twists, both up and downhill. And, on the dark twisting transit, the F3 would handle turns with aplomb, maybe not sporty in the cornering but definitely stately, always poised.

JA-11715038_101558033166805
(photo by Jo Avila, joavila.com)

Heavy with a curb weight of 1200kg, the F3 uses that heft to its advantage with gravity and vehicle dynamics putting strong traction on its big 195/60 R15 tires front and back. Its long 2600mm wheelbase always felt like it anchored the car upright while the front end bit into a turn.

And the brakes! With discs all-around and on all fours, I could confidently do firm braking before the turn-in on each and every curve, they were that assertive and consistent.

There was some body roll, but always less than what you’d expect in the face of the G’s we loaded up on the turns. The car was grippy and stable enough that the passengers in back might feel their behinds slipping sideways because of the centrifugal force, but not due to any heavy listing away from the turn.

Strong, subtle suspension

“ the tires feeling like they’d just conform around any irregularity in the road “

Certainly, the suspension’s stiffness contributed much to the F3’s stability, but the percussiveness of road bumps is readily dampened by keeping the tires supple.

(photo by James Enriquez, Knifebox Images, knifebox.lens.ph)
(photo by James Enriquez, Knifebox Images, knifebox.lens.ph)

The door sticker specifies 210kpa or 30psi on all tires, front and back. But on a pre-drive shakedown run I found that this stock spec made the tires dribble and drum, clearly too hard and doing less shock absorption than they could.

So I settled for 28psi and seemed to hit the jackpot. Steering control felt positive while the ride softened up considerably, the tires feeling like they’d just conform around any irregularity on the road.

High-riding soft-roader

“ ground clearance of 170mm—equal … to that of the 2015 Honda CR-V “

IMG20150629085530The decision to keep the tires at 28psi proved fortunate when, at Real and already on the seaside road, the concrete pavement gave way to a long stretch undergoing upgrade. The bare ground still being tamped down had apparently been reshaped by heavy rain, the terrain turned into mounds and valleys.

The F3 taxi sedan, bare of any fairings that’d be more for aesthetic rather than aerodynamic value at city commuting speeds, has high ground clearance of 170mm—equal, in fact, to that of the 2015 Honda CR-V crossover softroader. So, even with a long wheelbase span and typical sedan overhangs in front and in back, that 170mm kept the car’s bottom from scraping any of the mounds on the undulating surface. This high ground clearance and the traction of the big tires at 28psi worked together to let us roll gently over the worst of it.

Leather amidst utility

“ while the lack of powered features may sound unappealing, the manually operated controls are all simpler to maintain … “

The driver and passenger seats are all of firm foam with pillowed cushioning on the sides that center the rider. The dark interior finish makes the plush leather upholstery blend in nicely even among the F3 taxi sedan’s spartan appointments.IMG20150701093331

Windows, locks and side mirrors are all worked manually—none of the servos common on late-model sedans that replace muscle work with button-pushing. For all that, the feel of the car is still somehow premium. The windows are seldom rolled down or up anyway since the AC does its work so well. We had it at 2 (in a set going up to 4) even during the hottest part of the trip.

IMG20150701093126While the lack of powered features may sound unappealing, the manually operated controls are all simpler to maintain and keep expensive motors, wiring and switches off the list of parts that’ll probably need replacing during the useful life of the taxi sedan. Good news for fleet operators.

The one cost-cutting thing that was really inconvenient was in the locksets. There’s no centralized locking, as mentioned, and the only door with a keylock is that of the driver (not counting the trunk which also has one). This becomes an issue when unlocking doors for multiple passengers. The driver would have to unlock all the doors from the inside. While this may work for taxis, might even be an excellent security feature, private users will certainly find it worrisome.

Superb short-shifter

” I could kick things up to second gear at 15, third at 30, fourth at 45, and finally up to fifth at 60km/h “

IMG20150701094004On the return trip, after the Marifanta Highway (labelled “Marcos Highway” on some maps), we eventually hit traffic where I strove to conserve fuel by short-shifting, emulating what veteran cabbies do whenever they can get away with it, and I discovered that the F3 could short-shift with the best of them.

With up-shifts coming in when the tachymeter was at 1600 to 1800rpm, I could kick things up to second gear at 15, third at 30, fourth at 45, and finally up to fifth at 60km/h. The last up-shift point is significant because it meant that the F3 can hit and stay in fifth gear at typical city cruising speeds whenever there’s an open patch of road. And at no point did the engine shudder or approach stall. In fact, it kept sounding its aggressive throaty self throughout the climb to cruising speed.

Tall gears, excellent torque

” While the engine’s 107hp at 5600rpm and 107lb-ft at 4800rpm seem unimpressive, its power contour is another thing altogether. “

The reason the F3 short-shifts so well is not a short gearbox. All gears are relatively tall, with reduction ratios that are just 88%, on average, of those for typical transmissions. In fact, its fourth gear, the typical direct drive gear with a 1.000 ratio, is actually an overdrive gear made tall at 0.939.

IMG20150629084926The answer is in the engine’s output. While the engine’s 107hp at 5600rpm and 107lb-ft at 4800rpm seem unimpressive, its power contour is another thing altogether. The F3’s 1.5liter inline-4 already produces 70% of peak torque while still just idling at 800rpm . That’s 72lb-ft of torque coming off the engine even before you step on the gas.   (In fact, you can roll-out with the engine at idle. Put her in first gear and then slowly let up on the clutch pedal without stepping on the gas. You’ll roll out past a slight engine shudder and accelerate to 8km/h—enough speed to gently roll over speed bumps—even with a full passenger load.)

Segmented power band

” The effect of the two torque ‘peaks’ is this astonishing performance from a diminutive and otherwise efficient 1.5 liter powerplant. “

The F3’s torque climbs rapidly at two points, one at the low end, the other one at high.

Step on the gas and the engine quickly reaches 84lb-ft, or 82% of peak torque, at just 1200rpm, and surges up to 93% at 2400. Beyond that, torque levels off while horsepower keeps climbing due mainly to the increased revolutions. Then, torque  resurges to 97% at 4000, goes through 99.6% at 4400, and reaches peak at 4800rpm.

The effect of the two torque “peaks” is this astonishing performance from a diminutive and otherwise efficient 1.5 liter powerplant. Going full burn in first gear up to and beyond 3000rpm would see you going through the lower peak while getting speed up quickly to 30km/h. The subsequent shift into second gear puts the big sedan in its sweet spot, the gearing ready to bring it to 90km/h and the revs reaching the second and higher torque peak at 4800rpm. Then shifting up through the taller gears would bring the lower torque peak back into play, the engine revs finally settling down to 2000rpm for a 100km/h cruise, or 2400rpm for 120km/h, in fifth gear.

Variable valve lift (VVL)

” It took a second look at the F3’s technology package to discover that it has the equivalent of Honda’s legendary VTEC system under the hood. “

Through all these, particularly with the cabbie’s short-shifting tactic, fuel efficiency stays respectable at 12 to 16km/l in the city, depending on passenger load, and up to 18km/l on the highway. Clearly, the 1.5liter acted in one instance like it was tuned for power, and in another like it was holding back for efficiency. How was it doing that?

IMG20150701074008It took a second look at the F3’s technology package to discover that it has the equivalent of Honda’s legendary VTEC system under the hood. The F3’s BYD473QE engine features VVL, not just VVT, that last letter signifying it could vary not only valve timing but valve lift as well. On the fly adjustment of both lift and timing gives the F3 a wide range of settings to optimize either power or efficiency depending on the car’s load and speed. It’s like having two kinds of powerplants doing the pushing—a booster for lift-off and an endurance engine for cruise, so to speak.

Big, comfortable and a great drive

” looking familiar but dated is an excellent way of communicating a car’s focus on utility “

The BYD F3 looks a lot like the Toyota Altis from two generations back, back when it still had the small “Corolla” prefix. And, by revisiting left-behind sensibilities, it brings back the old feel of things being big inside simply because they’re big on the outside. The F3’s coachwork harks back to the times when you could really squeeze in four people on the rear bench, and when you can put a wheelchair in the full-sized trunk.IMG20150627115521-1024

As it turns out, looking familiar but dated is an excellent way of communicating a car’s focus on utility, on articulating how it’s supposed to blend into entire fleets of identical clones. And, call me Amish, but I find that the F3 looking unremarkable and plain actually works, particularly since it obscures the big sedan’s notable strengths, its handling, its versatility, and most of all, its power.

That trip to Real to greet a VIP star, literally a star, saw us getting back at our meeting point after 12 long hours on the road, back at our homes after 14, and after travelling nearly 300 kilometers. Although our adventure took less time, it did make us travel about the same distance that a taxicab would during a typical 24-hour tour. Enough butt-numbing distance to report that the BYD F3 is so big and comfortable that my fellow travellers couldn’t help but nod off at several times during the trip, and to admit that the sedan is such an enjoyable drive, I really didn’t mind being their cabbie, at times alone with only the sound of the throaty engine as company.

BYD Taxis Hit the Streets

Look for a cab in the city and, if you’re lucky, you could end up choosing between several makes. Though the Toyota Vios from several model years remains the most ubiquitous on the road, you’d sometimes have the option for other sedans such as the Hyundai Accent, and now, the BYD F3.

If it’s a choice between sub-compact sedans like the Vios and Accent, and a slightly bigger compact like the F3, which would you choose? It’s the same metered cost to you, theoretically, so you’d probably go for the bigger, likely more comfortable ride. And that’s what World Transport is banking on as it partners up with STAR Corp., exclusive distributor of BYD vehicles in the country. They’ve just announced the roll out of BYD F3 cabs in World Trasnport livery.

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Other than dimensions, which you’d like bigger, the numbers game would work in reverse for you as a hirer, in contrast to ownership concerns for weight and engine size. With dimensions that closely match those of the Toyota Corolla Altis, the Vios’ bigger brother, from several generations back, the F3 promises larger people as well as cargo space, and a smooth ride on the longer wheelbase (LWH of 4533x1705x1490mm, WB of 2600mm) while riding higher than most other cab choices (and perhaps drier with 170mm of ground clearance).

The F3 is about 100kg heavier than its rivals, not surprising given its size and seemingly thicker skin, and has a bigger petrol engine. If the driver didn’t over-inflate the tires to eke out every possible kilometre per liter of petrol, the weight ought to translate into better handling of frequent potholes and road wrinkles. The 1.5L 16V SOHC engine, while on the very edge of what can still be considered as a utilitarian fuel sipper, could be smoother running, more quiet, than the 1.3L of the Vios, and definitely more than the turbodiesel of the Accent. The inside should be quiet with the A/C making cool and dry the air you’re paying for, even while you’re sweating out the meter’s ticks in bumper-to-bumper traffic.

With this move to put their vehicles on the public transport grid, BYD follows in the footsteps of Toyota and Hyundai, all having embraced the brand-building possibilities, and not shirking away from the utilitarian image, of having taxicab models. In the case of BYD however, the move tends more to the strategic. Although they’ll entertain any inquiries from private buyers, they’ve brought in the F3 specifically for taxicab service, it isn’t a base variant to any of their other models.

The last time any carmaker did this was in the 1990’s when Hyundai rolled the dice with their Excel sub-compact sedan. The Excel didn’t prosper, not while purchases where possible only with taxicab operating licenses, but Hyundai did. BYD could do better with the F3 pushed for fleet service while also quietly making it available to any other interested motorists.

The BYD L3: Prime Example of Why China Carmakers Are Banking on DCTs

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There’s this apparent trend, a growing demand for automatic dual-clutch transmissions (DCTs). Late in 2008, Germany’s BorgWarner partnered up with the dozen major carmakers behind the China Automobile Development United Investment Company to start manufacturing DCTs in Dalian. Early the next year, BYD Auto, the largest independent carmaker in China and not a participant in the consortium that partnered up with BorgWarner, started developing its combination of a direct-injection turbocharged engine and 6-speed tiptronic DCT—their Ti+DCT technology package.

IMG_20150421_082312By April 2012, the BorgWarner-China joint venture was reporting a large and increasing demand for DCTs in the  emerging automotive markets of both Europe and Asia. They estimated that the market for DCTs in China alone would grow from 0.6 million in 2012 to 2.7 million units by 2017, growing each year by 35%. Months later, in August 2012, after they had already launched their F5 sedan with the Ti+DCT package that took two years to develop, BYD both admitted that they had problems with supply of the DCTs for their popular vehicles and reported that they had already solved these. Though they didn’t elaborate on their solution, soon afterwards in November 2012 they announced that by the next year, BYD would be putting their own in-house developed DCTs in their vehicles. Then, in 2013, BYD started featuring their in-house developed DCT even on vehicles without high-end turbocharged engines.

The narrative paints a picture of China carmakers, particularly of independent BYD which not only has to compete for market share but also has to defend its position against a consortium of other carmakers, all being keen on putting DCTs on their product, and not only on their higher end offerings.  Figuring out why requires a closer look at DCTs, at what distinguishes these from other types, and then an evaluation of its implementation on BYD’s mid-range L3 sedan.

Two where there was one

BYD's in-house developed 6-speed DCT
BYD’s in-house developed 6-speed DCT

What makes it a dual-clutch transmission? Why the two clutches? The two smoothen, even simplify, the gear changes. Physically linked, as one clutch disengages from one gear, the other engages the next gear up, or down. Elegant if you think about it. Instead of the sequential steps of lifting the clutch, putting the next gear under it, and then pushing the clutch back in, the DCT does all three in one action.

But what happens at the very start when you roll off? On an automatic DCT, slide the stick into D and what happens? The car being stationary while you keep your foot on the brake (as you normally would on an automatic before rolling off), will one of the clutches immediately press in and engage first gear? You’d think it would if you’ve gotten used to a typical automatic, an AT. But no, it won’t.

Of things mechanical and fluid

On the ATs we’re accustomed to, slide the stick into D and you’ll immediately feel torque on the drive wheels, urging the car forward even as you keep your foot on the brakes. If the AT had a clutch, doing this would’ve stalled the engine, or would otherwise wear down the clutch’s contact surface. But an AT has no clutch.

Center column on the BYD L3 DCT variant
Center column on the BYD L3 DCT variant

Instead of a clutch mashed up against a pressure plate, a torque converter replaces that mechanical contact with fluid force. An impeller driven by the engine’s driveshaft pumps automatic transmission fluid (yes, that ATF you need to top-off routinely) against a turbine, turning it and in turn driving the transmission. Instead of the friction of a mechanical link that would wear down the clutch or stall the engine if you kept your foot planted on the brakes, there would be just the turbulence of the fluid as it gets pumped from impeller to turbine and then back again. (By the way, that re-circulation of the ATF from the turbine back to the impeller is achieved by a third component, a stator, but we’ll leave that detail for another story.)

The torque converter transmits significant enough engine power that if you pour on the gas, keeping your foot on the brake pedal won’t keep the car stationary for long, at least not your drive wheels. But yes, you’d know right off that a torque converter can’t possibly transmit all of it—a fluid connection simply can’t match the positive contact of a solid one. Because the force of the engine is transmitted through fluid pumping, the impeller on the driveshaft will spin faster than the turbine on the transmission—what engineers call the “slippage” that’s inherent in torque converters. (In modern automatics there’s a lock-up clutch that engages when the car is at cruising speed, creating a mechanical link with the top gear after it has gone through acceleration, but that detail we’ll also leave for another story.)

Back to clutches

Back again to the DCT which replaces the torque converter with clutches, it isn’t really an evolution of the AT—not a hydraulic automatic—but rather one of a manual gearbox where the clutch-work and gear-shifting has been taken over by electronic actuators.

IMG_20150420_134534More efficient with the positive contact of the clutch instead of the hydraulics of a torque converter, a DCT must have the programming to discern when to engage or disengage either of its clutches. Unlike an AT that can rely on slippage to cushion both the torque from and the load on the engine, a DCT needs to actively manage the clutch-work, manage the clutch friction. The DCTs programming triggers when to engage the clutch on the first gear and when to transition to the other clutch for an up-shift, when to go back to the other clutch for another up-shift, and so on until the top gear is reached at cruising speed.

And, at the same time, the DCTs programming needs to make the automated clutch-work and gearshifts familiar and intuitive to motorists. Not a trivial thing since there’s a lot you could get right, or wrong, in the algorithms.

The DCT on the BYD L3

Now, finally, knowing how a DCT works, we ask: how does it stack up on the BYD L3, how good is it on a compact sedan from China’s biggest independent carmaker?

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If you’re mainly a stick driver, you’ll appreciate the convenience of an automatic but muscle memory will probably see you reaching out with your left foot for a clutch pedal that isn’t there, or dropping your right hand onto the drive selector for an up-shift you don’t have to do yourself. Seen from this perspective, from the point of view of one used to being enabled, and burdened, by a manual gearbox, the automatic DCT can be a superb alternative.

The 1.5 liter BYD483QE engine on the BYD L3
The 1.5 liter BYD483QE engine on the BYD L3

Before testing the L3’s DCT variant, I tried the one with a 5-speed manual gearbox. The 1.5 liter BYD483QE engine with SOHC over 16 valves featuring variable lift and timing technology delivers peak power and torque of 107hp at 5,800rpm and 107lb-ft at 4,800rpm, respectively. On the 1,210kg sedan, the power is enough for assertive acceleration but you could feel there’s just a slim reserve remaining for when you want things more spirited. But then again it’s tuned for fuel efficiency, the manual variant reportedly reaching 19km/l on the highway. So, given how the L3’s engine is, you’d want all that available power driving you forward. And on the DCT variant, the power is all there.

As advertised, good efficiency

On a highway drive of over 100km, I chalked up 17km/l while insisting for most of the trip on a 100km/h cruise with the engine turning at 2,400rpm. On the occasions when I backed off and settled down at 80km/h, the engine turning at just 2,000rpm, the trip computer had me doing 18km/l.

DSCF9354On a day’s drive in the city, the L3 DCT turned in a figure of 11km/l with frequent prolonged stops burning fuel at a rate of 1ltr per hour being offset by the car’s noteworthy ability to move off again and accelerate decently with the engine never exceeding 2,200rpm—this, even with a full family load of two adults and three kids.   With a long enough stretch of open road, that 2,200 rpm cap could bring the L3 up to 60km/h where you could settle back at 2,000rpm and remain in 5th gear.  At those readings, at 60 in 5th and with 2,000, the trip computer would show current fuel consumption of just 5ltrs per 100km—the equivalent of 20km/l for those few seconds that you can remain at 60km/h on city streets.

Impressive numbers from a compact sedan weighing in at a ton and a quarter, and close enough to those of the manual variant to verify that the DCT’s clutches do work as advertised. Though more efficient than an AT, a DCT won’t match a manual’s mileage because the latter can be coasted, clutch disengaged, whenever the driver’s inner ear and butt cheeks tell him he can. On a DCT, once the car is moving, one of its clutches is always engaged, unless the driver flips the selector into N. Although, that flipping into N, while already cruising at 100km/h on the highway, shows just how refined the DCT is on the BYD L3.

Smooth clutch-work, smooth shifting

With the car in D and with easy pressure on the gas pedal (pressed just an inch in), the L3 DCT accelerates well enough, shifting up at the aforementioned 2,200rpm as it reaches 10, 30, 45, 60 and then 80km/h when it finally enters sixth gear. The shifts happen so fast and so smoothly there’s no feeling of forward thrust ever letting up, the only sign of a shift being the softening of the engine’s noise as it drops from 2,200rpm down to just under 2,000rpm whenever it takes up the new gear ratio before spooling up again for the next up-shift.

IMG_20150420_133736That smooth shifting indicates that the DCTs programming has good routines for toggling between the dual-clutches. But popping the selector out of D and into N, and then back again, while already at cruise, that shows how well the DCT emulates a human driver. Pop her into N to disengage the active clutch, then take your foot off the gas. The car will go free-wheeling and you’ll see the revs settle back down to the 800rpm idling level. All as expected.

But then you’d worry, will putting it back in D cause a sudden, maybe catastrophic re-engagement of the clutch at too low a gear? No, it won’t. Pop the selector back into D and the clutch doesn’t reengage immediately. The DCT first pre-selects the proper gear based on current speed—6th for 100km/h in my case—and then eases in the clutch. Keep off the gas and you’ll see the tachymeter needle gently go back up to around 2,000rpm as the clutch is finessed back in and the engine revs get picked up by the turning of the drive wheels.

Smooth roll outs with a DCT

Now finally, an answer to the question: what happens differently on the L3’s DCT when you pop it into D to roll out? Like that popping out and back into D at cruising speed, the clutch won’t engage immediately. Pop into D to roll off while still stepping on the brakes and you’ll feel nothing. There’s no jerking forward against the braked wheels. Reason is that the clutch won’t engage until you take your foot off the brakes.

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Do release the brakes and a moment later you’ll feel the clutch pushing in, again gently, to start the car rolling. I’ve heard reports of how engines with DCTs typically shudder at this point. For my money, it wasn’t any worse than what I’ve felt on ATs, but putting it that way would have me still missing the point. The shuddering is no different from what I’d feel on a manual transmission if I was too slow in giving it some gas as I let off the clutch pedal. In other words, the vibration is merely a sign of the engine approaching stall, prompting you to be more lively on the gas.

The best way I found for making roll-outs silky smooth on the L3 is to take my foot of the brake then immediately imagine myself easing my left foot off the non-existent clutch pedal. I’d let that visualization trigger muscle memory, let it cue me to gently press on the gas pedal. On a manual, it’s a simultaneous thing: ease off the clutch pedal as you ease in the gas. On a DCT, still with a clutch though it’s controlled by computer, the routine isn’t really different. And, as it happens, it’s a good safety feature. Better to not have the DCT intervene on the gas just for the sake of smoothing out your roll off. That part, you can take care of yourself.

Uphill, not a problem

This said, there is one situation when the DCT will partly engage the clutch and throttle up the engine even while you’re stopped and stepping on the brakes. Recall that a DCT won’t engage the clutch when you put it in D if your foot is still pushing down on the brake. This won’t do if you’re hanging on an uphill incline. That fraction of a second delay will see you sliding back before the clutch engages, compelling you to throttle up quickly to stop the slide and jerk the car into forward motion … a crude and nerve-wracking way to tackle a hanging situation.

IMG_20150421_081915No wonder that the L3’s DCT has an uphill assist feature—it’s absolutely necessary after all, not just a gimmick. What is surprising is the sheer elegance of how the designers will have you activate it. If you’re stopped on an incline and needing to climb uphill, a tried and tested technique on manual gearboxes is to pull up the hand-brake to keep you stationary while you balance you’re clutch and throttle to put torque on the wheels and make them start pushing against the brake. This way, when you release the hand-brake, the car will immediately start inching up instead of down the incline.

So how would they have you do something similar on the L3’s DCT? Why, by also pulling on the handbrake of course. Say you’re stopped, hanging on an incline, and wanting a smooth roll out. Keep stepping on the brake, slide the selector into D, then pull on the handbrake to instruct the DCT to set you up with enough clutch and throttle to have the L3 chomping at the bit, ready to move forward as soon as you set the handbrake back down and ease off the brake pedal—very natural for those who are accustomed to manual gearboxes.

Advantages on many levels

Discard notions of it being like a traditional automatic and instead treat the DCT as a manual gearbox on which you’ve delegated clutch and gearshift control to a computer. Do this and the efficiency benefits of this alternative and new automatic, particularly on the BYD L3, will come with no trade-off in terms of drivability. In fact, it could be more enjoyable than either a traditional AT or an old-school manual.

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By their very nature, a DCT’s clutch and gearshift servos need to be computer controlled. What’s noteworthy on the BYD L3 is how the engineers have shaped this automation to both rely on and to channel the competence of the driver. With sensors to monitor the energy state of the vehicle, its velocity, its load, its momentum, the DCT makes full use of its controller suite to both emulate and respond to what any experienced driver would do if he were in control of the clutch and gearshift.

And finally, also because of its dependence on electronic control of clutch and gearshift servos, making a particular DCT distinct from those of other carmakers is as much a function of the heavy industry behind it as it is of the programming talent that goes into it. So, with DCTs and while they are still working at becoming major global players, Chinese carmakers can leverage the country’s deep programming talent pool into an immediate competitive advantage.