The BAIC A115: family-sized city car, at home on the highway

With its sub-compact size and decent cargo space, the BAIC A115 fits the up-market definition for a family’s proper-sized city car. But with vehicle dynamics that make it at home on the highway , the A115 ought to be let loose on road trips that’ll put even its powertrain to good use.IMG20150718181651

A form-factor sweet-spot

[youtube=http://www.youtube.com/watch?v=eHCArkCCj8c&w=480&align=right]The BAIC A115 hatchback feels exceptionally stable, with light or heavy load, at city or highway speeds. She feels tight and planted with just the driver on board, or with the entire family plus groceries or luggage, cruising in the city at the typical maximum 60km/h, or on the highway beyond 100km/h. And it all points to BAIC finding a sweet-spot in the dimensions of a hatchback built on a pedigreed vehicle platform that’s been used both for shorter and longer sub-compacts.

IMG20150721101104BAIC’s A1 line is built on the Z-platform developed jointly by Daimler AG and Mitsubishi for their global small car initiative back when they where allies (see our previous related story, The BAIC A1 series: how Daimler-Mitsubishi engineering lives on in a Chinese sub-compact). Daimler used the platform for its sporty Smart ForFour, Mitsubishi for its sub-compact Colt. And, when it became apparent that the hatchback could be more practical, friendlier to families with a larger boot space, Mitsubishi stretched the Colt’s rear overhang by 300mm, deepening the cargo area, to create the Colt Plus variant. In contrast, the BAIC A1 works with a straight top cabin with MPV proportions (though not a mini-van’s size) that’s just 113mm longer than the Colt, resulting in a practical hatchback that doesn’t bump up against station-wagon dimensions like the Colt Plus does.

Just right, in the right places

With a length that’s a hair’s thickness shy of four meters, a reassuring 62% of the A115’s body still sits atop the long 2500mm wheelbase with its 1460/1445mm front and rear treads. And most of the overhang is kept up front, away from the rear where it would’ve added to the force that could pendulum the car into oversteers, or could side swipe close-aside pedestrians and cars when doing a full turn.IMG20150718181721

IMG20150718175548The weight distribution on this middle child feels optimal. The typical front-weight bias on the front-engine, front-wheel-drive A115 is mitigated somewhat by the mass of that roomy cabin with max headroom all the way back to the rear dash. Judging by its official axle-loading figures, the hatchback has a front weight-bias of just 51:49 (actually, just 50.4:49.6). Plus, the car’s form seems not to let any wind get under its skirt, with tangible down-force created front and back by its down-turned and faceted hood, and its slightly tear-dropped roof-line ending in an integral rear wing.

A MIVEC under the hood

IMG20150721102416The BAIC A115 mounts the 1.5 liter inline-4 Mitsubishi 4A91 MIVEC engine with variable valve timing (VVT) logic that doesn’t put a premium on low-end torque but instead on mid to high-end sustained horsepower. The MIVEC engine’s power curve starts low but rises quickly to deliver peak torque of 107lb-ft at 4000rpm and 107hp at 6000rpm, and redlines starting at 6500rpm.

wykres_power.phpJust above idle with 1000rpm brings up just 48% of potential torque, 2000rpm brings a sudden rise to 83%, and 3000rpm to 94%. And, with a conventional 4-speed AT with widely spread gear ratios, that humpy power curve needs some management.

Four gears, all tall

A 4-speed AT compared to the 5, 6, and 7-speeds these days might bring on assumptions of the box not having an efficient overdrive gear for cruising. Not so with the A115’s 4-speed. All the gears are exceptionally tall, starting at 2.842:1 in first and hitting the 1.000:1 direct drive ratio early in third, with a 0.712:1 fourth gear ratio that’s even taller than those of most fifth gears with the typical 0.810:1.

An easy roll off with revs brought up to and then pegged at 2000rpm will see the A115 up-shifting at a familiar cadence: up to 2nd gear by 20km/h, to 3rd by 40, 4th by 60, and then this nudge that feels like half an up-shift at 80 when the lock-up clutch on the torque converter engages, creating a hard link between engine driveshaft and transmission gears.   Think about it: the tall gearing means you’d hit the equivalent of the 4th gear on a manual transmission when you up-shift to 3rd at just 40km/h, and already reach extreme overdrive when you go up to 4th at just 60km/h on the conventional AT.

Torque converter, torque multiplier

But being tall and wide means that the gearing has to make the most of the slippage in the hydraulic torque converter to bring up some dynamic gear reduction on demand. Step back a bit and consider that torque converter, critical in more ways than one. With it, the engine’s impeller propels automatic transmission fluid against the transmission’s turbine, causing the latter to rotate.

IMG20150721084348An automatic can be stopped while in drive, or allowed to crawl, while the engine is still idling under 1000rpm. The reason is that fluid link between engine and transmission (a “fluid coupling” it’s actually called, but I’ve chosen “link” to lose the innuendo). If it had been a clutch with its hard contact against the pressure plate, the vehicle would’ve stalled. Instead, on an automatic, the impeller just keeps on rotating while the turbine is either braked or allowed to rotate to push the car forward.

Allowing the automatic to make the car crawl means the engine’s impeller would rotate as much as twice as fast as the transmission’s turbine, effectively creating gear reduction (though there are no gears) that multiplies torque to as much as twice its raw value. This is why the A115, in its optional “snow” drive mode, starts you off in 2nd gear:  to keep the slippage internal, in the torque converter, and away from between your tire rubber and the road. (By the way, there’s also a “sport” mode available, to keep you accelerating in each gear longer … pretty much a standard algorithm, not the focus of this story.)IMG20150721100446

Aside from telling us, yes, its okay to habitually leave the selector in D while in stop-and-go traffic, this state of things means it’s also okay to rev up the engine a bit to get some dynamic, on-the-fly gear reduction into play. And this is all-important on the BAIC A115, again with its humpy power curve and that conventional AT with tall and widely separated gear ratios.

A powetrain that stands finessing

Surge up the revs a bit, inducing slippage to temporarily deepen gear reduction and deal with the sudden upshift to a much taller gear.  Just wait as the vehicle’s momentum builds up and lets the transmission’s turbine eventually catch up to the engine’s impeller, thus shallowing and restoring the reduction back to that of the actual gear.  It’s like having an auxiliary continuously variable transmission (CVT) before the main gearbox, if you think about it.

IMG20150717084711On the A115, if you want a stronger roll-out, go ahead and slightly surge up the revs to 2800-3000rpm while it shifts up through 1st and 2nd gears, then settle it down to the 2200-2500rpm range when you reach 3rd gear for the onset of cruise. If you like, keep it up even as you go through 80km/h, to prevent the lock-up clutch from kicking in, retaining that fluid gear reduction until you hit your desired cruising speed and reel things back in (at around 2000 to 2200rpm for a 100km/h cruise, depending on your load).

There’s one school of thought that proposes this “fast to cruise” technique to be more economical than a slow climb to 100km/h. In any case, it’s nice to see the trip computer’s actual consumption monitor go from 20 to just 5L/100Km (from 5 to as much as 20km/l, measured the more familiar way) as soon as you settle into a cruise.

Like the veterans do it

IMG20150721102810This rev surging takes practice—inherent tachymeter delay means you’ll be relying more on engine sound than on rpm readings, letting off the gas even before the needle finishes its climb to the surged revs level—but it makes for a more satisfying drive, maybe a more economical one, and perhaps more interestingly, it’s somewhat of a tradition among veteran Mitsubishi Lancer drivers.

The exact same powertrain, tuned identically, was once used on the 2006 Lancer EX. And on that big sedan that weighed about 200kg more than either the Mitsubishi Colt or the BAIC A115, drivers have learned to surge the accelerator a bit while the AT up-shifted through the lower gears. Imagine how much more fun those Lancer vets could have doing the surge on a lighter, nimbler hatchback that’s rock solid both in the city and in autobahn country.IMG20150717091251

The BAIC A1 series: how Daimler-Mitsubishi engineering lives on in a Chinese sub-compact

Put one way, the design language of the BAIC A1 line of sub-compacts, flowing but still angular with the subtlest of tapering to the rear for a tear-drop airfoil profile, speaks assertively of a long-standing engineering tradition—very European with its reference to a deep technical heritage.

Top-spec BAIC A115 with 1.5liter MIVEC engine mated to a 4-speed AT

Put another, the BAIC A115 looks like the bigger Mercedes-Benz B-class and somewhat like the sportier looking A-class, and current stereotypes would depict this as a case of another state-owned Chinese manufacturer trampling all over intellectual property rights like a bull in a, well, in a China shop.

BUT, and this is a big “but,” the corporate moves by all the potential litigants in this case point to the contrary, showing them to have struck up an alliance deliberately and legitimately, although not overtly.

Under the hood, underneath it all

Mitsubishi Colt after 2008 facelift (photo by Wikimedia user S 400 Hybrid)
Mitsubishi Colt after 2008 facelift (photo by Wikimedia user S_400_Hybrid)

The BAIC A1 line-up features Mitsubishi 4A9-series MIVEC engines and, apparently, along with the engines, the China carmaker also acquired license to use the Z-platform for which these powerplants were developed. The engines and vehicle platform were developed jointly by DaimlerChrysler and Mitsubishi at the outset of their alliance which lasted 69 months. Early in 2000, just several years after DaimlerChrysler itself was formed from the merger of Daimler AG and Chrysler in 1998, the US-German automaker acquired controlling stake in Mitsubishi, seeking a gateway to the Asia market, but eventually divested itself of all interest in the Japanese carmaker by November 2005.

2006 Smart Forfour (photo by Wikimedia user Matthias)
2006 Smart Forfour (photo by Wikimedia user Matthias)

The 4A9 engine and Z-platform combination was first used in the Mitsubishi Colt in 2002, then in the Mitsubishi Colt Plus and in Daimler Chrysler’s Smart ForFour in 2004. The Smart ForFour stayed with Mitsubishi engines and on the Z-platform only until 2006 (ending soon after the Mistubishi-DaimlerChrysler alliance was dissolved), the Mitsubishi Colt was retired in 2012 (succeeded by the substantially smaller Mirage), and the Mitsubishi Colt Plus (the sub-compact Colt design and the same 2500mm wheelbase, but lengthened by 300mm for a deepened cargo bay) is now being sold only in Taiwan.

BAIC E-series hatchback, as the A1 was originally introduced in China in 2012 (photo by Wikimedia user Navigator84)
BAIC E-series hatchback, as the A1 was originally introduced in China in 2012 (photo by Wikimedia user Navigator84)

Mitsubishi Colt Plus for Taiwan after 2013 facelift (photo by Wikimedia user CEFICEFI)
Mitsubishi Colt Plus for Taiwan after 2013 facelift (photo by Wikimedia user CEFICEFI)

In 2012, BAIC introduced their A1 line (originally called the BAIC Motor E-Series then the D20 under their Senova brand in other markets), based on the same Z-platform with its 2500mm wheelbase and featuring either 1.3liter 4A90 or 1.5liter 4A91 Mitsubishi MIVEC engines. Interestingly enough, the Colt Plus which continues to be sold in Taiwan received a facelift soon after in 2013 which made it look similar to the BAIC A1 hatchbacks.

Coming full-circle

BAIC’s relationship with Mitsubishi seems to have evolved into a two-way thing: the Chinese carmaker acquires engines and builds on a vehicle platform from Mitsubishi, while the Japanese automaker seems to have access to BAIC’s coachwork design shop, if not its actual production line.

More interesting in its coincidence, 2013, the year an A1-looking Colt Plus facelift came out for Taiwan, was also when Daimler AG (the surviving entity after Chrysler pulled out in 2007) then acquired 12% stake in BAIC. Even after its separation with Mitsubishi in 2005, DaimlerChrysler AG, and then Daimler AG later on, continued to produce Mitsubishi 4A9 engines under exclusive license at MDC Power GmbH, their manufacturing subsidiary in Kölleda, Germany.

Daimler AG’s buying stake in BAIC had come soon after the German automaker got onto the supply chain of the Chinese carmaker through a lingering arrangement with Mitsubishi. In any case, by buying 12% stake in BAIC, Daimler had, in effect, given the Chinese automaker its imprimatur for referencing the design of their A and B-class models, albeit after the fact.

Elegant enterprise

All told, the BAIC A1 line perpetuates the utility of the Z-platform and 4A9 engines developed by Daimler and Mitsubishi when they were still direct allies, while filling a niche that Mitsubishi abandoned when it retired the Colt sub-compact in favor of the Mirage micro, and that Daimler has to stay on the premium side of with it’s up-market Mercedes-Benz A-Class.

In short, the BAIC A1 from China presents a business-to-business revenue stream for both the German and Japanese carmakers while not competing directly with their own vehicle offerings.

The move seems to have been good enough for Daimler and Mitsubishi to scale things up and replicate it in the Haima 2, another Chinese make and model built with their Z-platform and 4A9-series of MIVEC engines. But the Haima angle is something for another story line altogether.

IMG20150717084711AUTHOR’S NOTE:  See the related piece, The BAIC A115: family-sized city car, at home on the highway, our continuation of the BAIC A1 story where we describe its exceptional stability at both city and highway speeds, and the throttle work for reaching cruise on the top-spec A115 hatchback with its 4-speed automatic transmission that has a top-gear ratio even taller than on typical 5-speed gearboxes.

Driving the BAIC A115 hatchback built on the Z-Platform of DaimlerChrysler and Mitsubishi

We drive the top-spec BAIC A1 hatchback (called the E1 in some markets).  Built on the Z platform developed jointly by DaimlerChrysler and Mitsubishi, and powered by a Mitsubishi MIVEC made by a DaimlerChrysler subsidiary, the engineering of the defunct American-German and Japanese alliance still shines through on the China-made sub-compact.